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Thermoplastic Panel Technology

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Omnia Thermoplastic Sandwich Panels

Omnia Composite Panel Specifications 1

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This page: panel structure > dimensions

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Panel Structure

The Omnia panel is a thermoplastic sandwich panel, consisting of polypropylene-honeycomb and fibre-glass reinforced polypropylene-face sheets, which are joined together by a lamination/melting process.

Omnia thermoplastic sandwich panel polypropylene-face sheets image
Omnia sandwich panel filament diagram

Face sheets

The face sheets on both sides are of the same thickness and have the following specifications.

Standard: single-layered on each side, natural colour (opaque-white) with a thickness of 0.7 mm (meaning 980 g/m2 in fabric).

Omnia thermoplastic panels face sheets image
Standard 0.7 mm natural colour 980 g/m2
On request 0.7 mm black 980 g/m2
1.0 mm natural colour/black 1,485 g/m2
1.4 mm natural colour/black 2 x 980 g/m2

Honeycomb

Standard PP-honeycomb Density 80 kg/m3
On request PP-honeycomb Density 100 kg/m3
Density 120 kg/m3

Surface coating

Optional Painting RAL 9010, system: Polypropylene ®C bonding agent, filler and PU - final coat
On request Special colour -
Anti-Slip-Surface -
Fabric made from natural fibre -

The paint surface can be varnished with accepted vehicle paints and glued with PUR- and MS-Polymer engineering adhesives.

Fabric made from natural fibre can be used as a surface ready for bonding.

Special specifications on request, minimum quantity 500 m2.

Dimensions

Panel Sizes

Length up to 13,600 mm
Width up to 2,750 mm
Tolerances
Length Width -
±2 mm In case length ≥ 2,750
±4 mm In case 2,750 < length ≥ 6,800
±8 mm ±8 mm ±4 mm In case length > 6,800
Planarity 1

±4 mm/m

-
1 The surface flatness tolerance refers to the state of the panel prior to despatch.
Special sizes on request.
Panel thickness
Standard 25 and 30 mm Tolerance: ±0.3 mm
On request 15 to 100 mm (from 500 m2) Tolerance: ±0.5 mm

Next Page: properties > post fabrication and forming


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